Battery engineers waste weeks guessing where heat will go — and still get it wrong. FluxBarrier's AI predicts the answer in minutes, so you ship packs that are safer, lighter, and faster to market — on the first design cycle.
Thermal failures cause recalls, miss certifications, and wreck launch windows. And the teams responsible for preventing them are still working the same way they did twenty years ago.
Manual simulations take weeks per design variant. Intuition fills the gap. Packs ship with no clear answer to the only question that matters: "what happens when one cell fails?"
Unable to isolate the real risk, teams pile protective material across the whole pack "just in case." Weight balloons, cost balloons, complexity balloons — for margin they didn't need.
A single failed cell cascades into a fire, a recall, a liability claim, or a lost contract. The stakes keep rising as regulators tighten the rules and customers lose patience with battery fires.
FluxBarrier's AI sees exactly where your heat is going — and tells your team what to do about it. Not more. Not less.
Our thermal intelligence engine reads your design, predicts the heat field, finds the risks that matter, and prescribes exactly what protective material to use, how much, and where.
Our AI predicts where heat will build up in your design — long before you've built a prototype.
We isolate the spots that actually cause failures — not the ones that just look hot on a thermal camera.
We tell your team exactly what protective material to use, how much, and where — tuned to your product and your safety target.
One failing cell stays one failing cell — not a module, not a pack, not a vehicle.
Reclaim the weight budget by putting material only where the AI says it's load-bearing.
Weeks of manual simulation become minutes of AI iteration. Hit your launch window — and pass certification on the first try.
We'll show you what your heat is actually doing — and what it would take to fix it, in both weight and dollars.
